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What is the best solution for 60m high building concrete construction?

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“ For concrete works in 60-meter high-rise buildings, two concrete pumping solutions are typically adopted: 1. Primary Recommended solution: Trailer-mounted concrete pump (ground pump) + self-climbing concrete placing boom 2. Alternative solution: Truck-mounted concrete pump with boom (boom pump) ”

 

For concrete works in 60-meter high-rise buildings, two concrete pumping solutions are typically adopted:

 

1. Primary solution: Trailer-mounted concrete pump (ground pump) + self-climbing concrete placing boom  

- Equipment: Trailer-mounted concrete pump (fixed pump unit, requires trailer transportation) + independent placing boom (mobile or fixed).  

- Pumping method: Concrete is conveyed horizontally through pipelines to the placing boom, which then distributes it vertically and horizontally.  

- Key features: Cost-effective, high safety factor and no site limitation, precise and flexible concrete placement.

 

2. Alternative solution: Truck-mounted concrete pump with boom (boom pump)  

- Equipment: Integrated pump truck (pumping system + boom mounted on a truck chassis).  

- Pumping method: Direct placement via telescopic boom, eliminating the need for an additional placing boom.  

- Key features:

----For floors under 30 meters, pump trucks offer convenience, reduced pipeline setup complexity, high efficiency, and strong adaptability to pumping heights.

----However, for 60mtr high building ,maybe need 80-90mtr Truck-mounted concrete pump(60m vertical +about 20m horizontal boom ), they involve higher equipment costs, poor site adaptability, and limited horizontal coverage for buildings with large floor areas.

 

Based on the above analysis, for concrete works in 60-meter high-rise buildings, the 【trailer-mounted concrete pump + self-climbing placing boom】solution is recommended due to the following distinct advantages over Truck-mounted concrete pump:  

1. Lower cost, with 30%~50% savings on equipment rental/purchase.  

2. Unrestricted by site conditions (suitable for narrow sites and old urban areas).  

3. Mature and reliable pumping technology.

 


What is the best solution for 60m high building concrete construction? How to develop an efficient and cost-effective construction plan?

The most appropriate plan can only be made after a comprehensive analysis based on specific construction scenarios and the following factors: 

(1)Does the single-floor construction area exceed 1,500 m²? Is the elevator shaft located at the center of the building?

These factors will involve the boom length and climbing method of the placing boom. Alternatively, please provide the single-floor layout plan or floor area for our detailed analysis and soltion for your reference .  

(2) What are the required concrete strength grade and slumps(>180)? What is the required concrete volume per day based on the construction schedule? Diesel(or motor) engine is ok? These factors will involve the power and flow rate requirements for the trailer-mounted concrete pump model and configuration(maybe ≥50hp diesel ).

 



Comparison of Concrete Placing Options for 60 m High-Rise Construction  

(Professional terminology in accordance with ACI, ISO and EN standards)

 

| Evaluation criterion |  

ITEM 

Trailer-mounted concrete pump + separate placing boom(RECOMMENDED)

Truck-mounted concrete pump

 1. Capital & rental cost

 ★★★★★ (significant advantage)

 •Trailer pump CAPEX / rental ≈ 50 – 70 % of boom-pump

 •Placing boom supplied independently (fixed tower /column type or mobile type) → cost can be scaled to project size

 • Lowest life-cycle cost for 60 m lifts

 ★★☆ (high)

• Single-unit boom-pump carries full cost of pump + 40–50 m boom

 • Re-positioning required when boom radius exceeded → extra hire hours

 2. Site footprint & accessibility

 ★★★★★ (core advantage)

• Needs only parking bay for pump set + 1.0 m-wide pipe corridor

• Operates in confined yards, basement perimeters, back-lanes

• Obstacles (trees, LV power lines, overhead telecom cables) bypassed by flexible pipeline routing

 ★★☆ (space-hungry)

• Minimum 6–8 m clear radius for boom slewing

• Cannot work in old-city streets, under tree canopy or between podium slabs

• Any obstruction within boom envelope stops pour

 3. Pumping pressure & height capability

 ★★★ (adequate)

• Trailer pumps deliver 20–25 MPa outlet pressure → verified 60 m vertical reach

• Line layout need minimize bends & taper diameter (125 → 100 mm)

• 60 m lifts routinely executed on Asian high-rise projects

 ★★★★

• Boom-pumps rated 16–22 MPa; pressure reserve high, 30-50 m high is below their economic sweet-spot  

 4. Placing flexibility

 ★★★ (adjustable)

• Placing boom relocatable (mobile/spider/tower/column fixed on slab, rail-mounted or self-climbing)

• Manual repositioning of end-hose required

• Suited to regular floor plates with minor architectural variation

 ★★★★★

• Hydraulic boom gives 360° continuous reach (40–50 m radius for 50 m boom)

• No extra equipment, but once parked, coverage is fixed; beyond reach → whole unit must move

 5. Pipeline arrangement

 ★★ • 60 m rise ≈ 60–80 m total line (vertical + horizontal) • Each extra 90° bend ≈ 4 m additional pressure loss → layout optimisation required • Advantage: line can snake around obstacles

 ★★★★ • No long pipeline—concrete delivered through boom sections • Pump position dictates pour area; changing location time-consuming

 6. Placing productivity

 ★★★ (steady)

• Minor hose handling by crew • Higher plug risk if line poorly laid out

• Mature 60 m technology → cycle times predictable (≈ 35–40 m³ h⁻¹ net)

 ★★★★

• Direct boom placing eliminates hose handling

• Initial spotting and re-spotting of 40t unit can offset cycle gain; practical output 45–55 m³ h⁻¹

 7. Mobility between pours / blocks

 ★★★

• Trailer pump moved by low-bed (30 min hook-on)

• Placing boom can stay fixed for multi-block sequence (e.g. housing estate) → minimises crane time

 ★★★★

• Self-propelled at 18 km h⁻¹ on site roads • Cannot enter narrow laneways or slabs < 12 kN m⁻²

 8. Typical application site 

 ★★★★★ (best fit for about 60 m)

• 60 m high-rise on restricted sites, tight budgets

• Urban infill, renovation districts, closely-spaced towers • Multi-block programmes where pump can service several cores

 ★★★ (optimal for taller or open sites)

•  high-rise (<50 m) where high pressure and single-setup reach pay off

 •Green-field estates,wide podium decks, motorway alignments

 



ROOBON  Company, guided by the 'Think globally / Act locally' philosophy,developes and manufactures advanced concrete pumping system machinery ,including stationary concrete pump, Concrete placing booms (Mobile &Self climbing), also providing customers with used equipments and high quality spare parts  for Sany and Zoomlion concete pumps from the capital of machinery----Changsha factories directly.

    ROOBON welcome concrete friends who share passion for high performance products. Our goal is to work with reliable, reputable, honorable companies that can offer not only a professional atmosphere for sales but full service maintenance facilities, to devote a better concrete future together! 

Author: Roobon Tech

From: www.roobon.com
What is the best solution for 60m high building concrete construction?
For concrete works in 60-meter high-rise buildings, two concrete pumping solutions are typically adopted: 1. Primary Recommended solution: Trailer-mounted concrete pump (ground pump) + self-climbing concrete placing boom 2. Alternative solution: Truck-mounted concrete pump with boom (boom pump)
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ROOBON TECH    

   Founded in 2009, Roobon is based in Changsha, the world’s largest manufacturing base for concrete pumps. We specialize in R&D, production and customized solutions of concrete pumping and placing equipment. 

    Backed by professional technical and management teams, all products are produced per unified industry standards. Equipped with premium core components including high-performance engines, oil pumps and hydraulic valve sets, our products feature outstanding mobility and strong site adaptability. 

  We iterate and upgrade products via on-site operation data and customer feedback to realize intelligent, practical and cost-effective product optimization.


   

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